Intermittent bonded ribbon production line explained
Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. supplies equipment for producing rollable formats used in optical-fiber manufacturing. This setup is designed for 12- and 16-fiber ribbons, allowing buyers to compare its capacity against their planned product range. Its split-type construction may also influence factory space and installation requirements.
Fiber Draw Tower SZ Stranding Line Fiber Coloring Machine
The stated construction speed for this particular production line is 600 m/min. Fiber pay-off, gathering and guiding, intermittent resin dispensing, UV-LED curing, visual monitoring, capstan pulling, and take-up are integrated in the process. When assessing suitability, the entire process matters rather than speed alone.
Before purchasing, review factory utilities, reel requirements, available floor space, and installation conditions. Ask the supplier for its documentation package and confirm the system’s suitability for your cable design and operating requirements. Early planning for these details can reduce setup delays and make startup smoother.
Main Takeaways
- Designed for rollable 12- and 16-fiber formats.
- Listed speed: 600 m/min for this equipment.
- Features a split-type construction.
- Includes curing, monitoring, pulling, and take-up stages.
- Before purchasing, verify utilities, reels, installation requirements, and supplier documentation.
Intermittent Bonded Ribbon Production Line
Explore The Intermittent Bonded Ribbon Production Line
Three mold groups help shape rollable IBR formats by positioning fibers for small adhesive dots. Mold position is adjustable by operators from 0 to 15 mm, helping maintain consistent spacing and form.
Make Rollable Fiber Ribbons Using Precision Bonding
The machine is supplied by a 16-spool pay-off, and guide rollers with U-shaped grooves help maintain the organization of each strand. Hard-anodized roller surfaces support steady contact during processing. For 12F and 16F layouts, the adjustable valve setup uses 5+5+1 valves for 12 fibers or 5+5+5 for 16. Ask the supplier to confirm tension control settings that suit your particular cable design.
Run 12- And 16-Fiber Configurations At Up To 600 m/min
The stated construction speed is up to 600 m/min. The listed reel dimensions, Φ236 mm × Φ25.4 mm × 108 mm and Φ267 mm × Φ25.4 mm × 180 mm, correspond to pay-off reel options holding 25.2 km or 50.4 km of fiber. The system also offers T-type or fiber-optic take-up reels. Compare reel capacity with your production requirements and expected changeover time.
Examine The Production Line’s Main Equipment And Controls
Consistent output depends on coordinating tension, resin placement, and UV exposure. Operators can use the system to align settings with the needs of their cable design and fiber ribbon.
Coordinate Fiber Tension, Resin Dispensing, And UV-LED Curing
Every pay-off unit uses electro-pneumatic adjustment. Dispensers can operate independently or in linked groups, with adhesive-dot spacing and counts configured through the interface.
Before UV-LED post-curing, three pre-curing ovens work with the mold groups. Verify resin compatibility and operating conditions with the supplier.
The Siemens PLC and touchscreen display lamp current and oven temperature, generate alarms, and support preset lengths. Before purchase, verify cabinet requirements and power supply needs.
| Stage | Technical Specification | Buyer check |
| Fiber tension | Pay-off tension: 0.4 to 2 N with ±0.02 N; capstan tension: 50 to 500 g with ±5 g accuracy | Match settings to cable needs |
| Resin dispensing | Independent or linked units; set adhesive-dot spacing and count | Review interface settings |
| Curing With UV-LED | Three pre-curing ovens rated 800 W each; one post-curing oven rated 6 kW; 395 nm ± 3 nm; at least 85% cure during stable, high-speed operation | Verify compatibility with the resin |
| Monitoring | Siemens S7-1200 or S7-1500 PLC; 10.4-inch touchscreen; live lamp current and oven temperature, alarms, preset lengths | Check cabinet and power supply |
Plan Installation, Operating Conditions, And Line Configuration
Before the machine is delivered, set aside a dedicated operating area. An enclosed, clean, dry, draft-free space is needed for the optical fibre system. Maintain temperatures between 15°C and 25°C and humidity at or below 85%. Maintaining these conditions supports equipment protection and operating precision.
Review site utilities, electrical capacity, cabinet space, and cable design with your facilities team. The system needs nitrogen supplied at 7 bar and 99.99% purity, together with compressed air at 6 bar. The electrical supply must be three-phase, five-wire, and 380 V ±10%.
- Allow space for the cabinet, components, resin, and access to service parts. Before starting the line, confirm the temperature settings and tension control.
- Account for the specified reel size of Φ410 mm × Φ50.8 mm × 391 mm. The take-up unit supports reels weighing up to 30 kg.
- Include the main power feed-in cable in your site plan. The equipment package does not include connection cables and cable trays.
Before ordering, confirm the supply scope, reel types, and installation requirements. Reviewing these items may reduce setup time and avoid subsequent delays. Ask the supplier to verify settings for your fiber and cable design, including lamp accuracy and operating conditions. A clear plan helps the production system begin operating more smoothly.
Obtain Pricing For A Ribbon Production Solution Matched To Your Needs
At its stated speed of 600 m/min, this line can be considered by manufacturers producing rollable 12- or 16-fiber formats. When requesting a quote, provide your fiber layout, output goals, cable requirements, reel preference, and factory conditions.
Check the proposed system for its 16-spool pay-off, UV-LED curing setup, take-up capacity, and available options. Examine the included components, dispensing-head options, unit functions, and cable design prior to ordering.
The documentation list covers operating and maintenance manuals, a general layout drawing, electrical schematics, and a wear-parts list. Reviewing these documents can help explain setup time and future service requirements.
Contact Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. to request pricing and configuration details that suit your output plan and site utilities. Before buying, check the scope of supply and replacement parts.